on-machine wiring

On-Machine Wiring: A Tailor-Made Solution for Your Plant

From design to testing, we create custom industrial electrical systems, optimizing wiring and ensuring IEC 61439 safety standards and CE certifications.

Management and integration

Anatomy of an On-Machine System

Managed and integrated components for line automation

international standards

IEC 61439 Compliance and CE Marking

All our on-machine systems comply with the IEC 61439 international standard for low-voltage switchgear and controlgear assemblies, ensuring maximum safety for operators and equipment.

  • Regulation

    IEC 61439

  • Certification

    CE

  • Testing

    100% managed internally, from input/output testing to commissioning

3 core values

The Ferrazza Method for On-Machine Wiring

Precision, flexibility, and reliability in every installation

  • Precise Cabling

    Careful selection of cables to prevent malfunctions caused by interference

    • Power/signal separation
    • Certified shielded cables
    • EMC protection
    • Identification marking
  • Millimetric Measurements

    Use of sensors and drives from top brands for maximum precision in software-machine interfacing

    • Premium industrial sensors
    • Multi-brand drives
    • Accurate calibration
    • Certified tolerances
  • Total Adaptability

    The on-machine wiring follows every parameter set by line operators for every type of processing

    • Flexible configuration
    • Variable parameters
    • Process adaptation
    • Multi-product
    • Others

why choose us

Technical Expertise: Zero Interference

The correct separation between power cables and signal cables (Profinet, Profibus, Ethernet/IP) is essential to avoid electromagnetic interference that causes unpredictable malfunctions.

Physical Separation of Cabling

  • Power Cables
    Dedicated trunking, minimum distance 30cm
  • Signal Cables
    Shielded Profinet/Profibus, protected paths
Result: Stable communication, zero data transmission errors
signal cables
on-machine wiring icon retouch
power cables

related areas

Perfect wiring requires an intelligent brain

On-machine wiring is not just wires and connectors: it is the nervous system of the plant. To function at its best, it must communicate with the electrical panels and the PLC logic.

Integrated approach: hardware + software for an optimized system

strategic revamping

Is your on-machine wiring outdated?

Obsolete wiring, discontinued components, and outdated safety standards are the first symptoms of a plant in need of Revamping. Updating the on-machine wiring is often the first step to bringing the entire system back to modern standards.

  • Updated safety

    IEC 61439 compliance

  • Modern components

    Spare parts availability

  • Zero interference

    Optimized wiring

Learn more about revamping